Your Trusted Beanie Manufacturer
Since 2015, Indigo Headwear has been a leader in crafting high-quality hats and apparel. With three state-of-the-art factories, we specialize in producing all types of hats efficiently and affordably. For fully custom beanie hats, our minimum order quantity is just 50 pieces—making it easy for brands of all sizes to bring their vision to life.
- 3 Factories
- 200+ Experienced employees
- 10,000+ Brand Projects
- 10 Designers
- 1,800,000 PCs/year
Production Capacity
At Indigo Headwear, our team of 200+ skilled professionals and 200+ advanced machines is dedicated to crafting premium beanies with precision and efficiency. With a production capacity of 1,800,000 PCs/year knitted beanies, we’re equipped to meet high market demands while delivering exceptional quality every time.
Quality Control
At Indigo Headwear, we take pride in delivering premium products, from custom baseball caps and trucker hats to dad hats, snapbacks, bucket hats, beanies, T-shirts, hoodies, sweatshirts, pants, and more. Our dedication to excellence is backed by professional certifications, including BSCI, GOTS, GRS, ISO, RMS, and RWS, ensuring every piece meets the highest standards of quality and sustainability.
One-Stop Service
At Indigo Headwear, we offer a complete one-stop service—handling everything from design and sampling to manufacturing, warehousing, and shipping. Your vision, our expertise, all under one roof for a hassle-free experience.
Defines Your Style
The yarn you choose shapes the look, feel, and function of your beanie. At Indigo Headwear, we offer over 100 yarn options—from acrylic and recyclable fabrics to luxurious cashmere. From yarn selection to the delivery of your finished beanies, we provide a seamless, one-stop solution to bring your vision to life.
Precision in Every Stitch
The knitting process at Indigo Headwear starts with crafting patterns and programming our advanced knitting machines. Using Stoll’s M1 Plus software, we create intricate designs and complex jacquard patterns, ensuring every beanie is as unique as your brand. From concept to creation, we blend technology and artistry to deliver exceptional results.
Mastering Knitting with Precision
At Indigo Headwear, we rely on state-of-the-art Stoll computerized flat knitting machines to craft every part of your hats. With 12-gauge, 7-gauge, and 3-gauge needles, these machines deliver unmatched quality, speed, and reliability. Whether it’s a small batch or a large order, we effortlessly create intricate patterns, unique textures, and custom sizes to bring your designs to life.
Seamless Craftsmanship with Circular Knitting
Circular knitting creates seamless, tube-like fabrics perfect for beanies. At Indigo Headwear, we use advanced circular knitting machines to produce high-quality, seamless tubes of knitted fabric. From selecting yarn types and adjusting gauges to incorporating stitch patterns and color options, we ensure precision at every step. Our process includes casting on, knitting the body, shaping the crown, and binding off, allowing us to efficiently craft beanies with consistent quality and flawless finishes.
Stitch on Knitted Fabrics
Sewing knitted fabrics requires precision and the right tools. At Indigo Headwear, we use ballpoint or stretch needles and specialized stitches like narrow zigzag and stretch stitches. Paired with elastic-friendly thread, we ensure every seam is durable, flexible, and perfectly suited for your knitted creations.
Embroidery
Embroidery is the art of stitching intricate designs, patterns, or logos onto fabric, adding a touch of sophistication to your products. At Indigo Headwear, we expertly customize embroidered logos in your specified locations, as outlined in your tech pack. Most often, we place logos on the cuff of beanie hats, ensuring your branding stands out with precision and style.
Trimming
Trimming is where the magic happens—adding linings, ribbons, hat bands, feathers, and other embellishments to give your hats a polished, unique look. At Indigo Headwear, we perfect every detail, from decorative touches to washing techniques, ensuring your designs stand out with style and sophistication.
Quality Assurance & Packaging Excellence
At Indigo Headwear, the final stage is all about perfection. Each beanie undergoes rigorous quality control, meticulously checked against the designer’s sample. Any excess or loose threads, linings, or braiding are trimmed and removed to ensure a flawless finish.
Packaging is equally crucial—we carefully fold, shape, and protect each hat, placing them in secure packaging to maintain their pristine condition during shipping or display. Every step is designed to deliver hats that meet the highest standards of quality and presentation.
Create Yours Today!
At Indigo Headwear, we offer a diverse range of winter hat styles, all fully customizable to match your unique vision. Let’s create something extraordinary together—your design, your way.